From Hair Donor to Finished Product: The Journey of a Hairpiece at Hairpiece Factory

A hairpiece is a popular option for people experiencing hair loss or thinning hair. They are made from various materials, such as human hair, synthetic fibers, or a blend of both. In this article, we will take you through their journey at a hairpiece factory.

Step 1: Hair Donor


The first step in creating a hairpiece is to find a suitable donor. They are made from human hair and are the most natural-looking and comfortable to wear, so finding a suitable donor is crucial. Donors are usually individuals who have long, healthy, and untreated hair. They must be willing to donate it for a good cause.

Hairpiece factories partner with various organizations that collect hair donations from individuals. These organizations ensure that the hair meets the required standards for hairpieces. It must be at least 10 inches long, free from dye, and in good condition.

Step 2: Sorting and Cleaning the Hair


After collecting the hair, the next step is to sort and clean it. It is sorted based on color, length, and texture. This process is essential to ensure that the hairpieces created have a uniform look. It is then thoroughly cleaned to remove any dirt, oil, or impurities.

Step 3: Preparing the Hair


The next step is to prepare the hair for the hairpiece. It is carefully examined to identify any damaged strands. These strands are removed, and the remaining hair is sewn onto a weft. A weft is a small piece of fabric that holds it together.

Once it is sewn onto the weft, it is treated with chemicals to remove the cuticle layer. This process is called “acid bathing” and is done to make it smoother and more manageable.

Step 4: Creating the Base


The base of the hairpiece is the part that attaches to the wearer’s head. It is usually made from a fine mesh material that is lightweight and breathable. The base is created by measuring the wearer’s head and then cutting the mesh to the appropriate size and shape.

The base is then attached to the weft of hair using a special adhesive. It is carefully sewn onto the base, strand by strand. This process can take several hours, depending on the size of the hairpiece.

Step 5: Styling and Finishing


Once the hair is sewn onto the base, it is time to style and finish the hairpiece. The hair is cut and styled according to the wearer’s preferences. It is then washed, conditioned, and blow-dried to give it a natural look.

The finishing touches are added, such as clips or combs to help secure the hairpiece to the wearer’s head. It is then packaged and shipped to the customer.


Creating a hairpiece is a labor-intensive process that requires a lot of skill and attention to detail. From finding a suitable donor to creating the base and styling the hair, every step is critical to ensuring that it looks and feels natural.

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